Custom medals, lapel pins, challenge coins, keychains, and promotional gifts require precise manufacturing control. Production methods directly impact product shape, detail, surface finish, color execution, durability, and cost.
Our facility integrates CNC mold engraving, metal stamping, die casting, trimming, polishing, plating, enameling, and Soft PVC production. Processing routes are customized based on design specs, materials, order quantities, and target finishes.
Manufacturing Capabilities & Equipment
We select production methods based on structural requirements, material density, and surface detail.
|
Manufacturing Process |
Facility Equipment & Specs |
Ideal Applications |
|
CNC Mold Engraving |
6 CNC engraving units |
High-precision molds, 3D relief, micro-lettering, fine textures |
|
Metal Stamping |
8 stamping presses (300 to 1000 tons) |
Flat or simple profiles, brass/iron pins, badges, bookmarks |
|
Die Casting |
4 zinc alloy die-casting machines |
Deep 3D relief, cut-out coins, heavy medals, complex contours |
|
Trimming & Polishing |
Automated edge trimmers & polishing stations |
Removing flash/burrs, mirror polishing, matte/textured contrast |
|
Plating & Surface Finish |
Electroplating line (Gold, Silver, Nickel, Antique) |
Metallic surface coatings, dual-plating, hand-antiqued finishes |
|
Painting & Enameling |
Automated coloring & hand-fill stations |
Hard enamel (Cloisonne), soft enamel, screen printing, epoxy |
|
Soft PVC Production |
Dedicated PVC molding line |
Flexible keychains, patches, luggage tags, 2D/3D rubber items |
Factory Certifications & Material Compliance
We maintain standardized operational controls to support international quality and safety compliance:
Quality Management System:
ISO 9001:2015 certified
Social Compliance Audits:
Sedex (SMETA) and BSCI audited
Material & Environmental Safety:
Raw materials (zinc alloy, brass, Soft PVC, enamel) comply with RoHS, REACH, and CPSIA standards.
Production Process: Artwork to Delivery
Every project follows a structured workflow to maintain product consistency across volume production
Design Review:
Engineering review of vector artwork, minimum line thickness, color fills, and draft angles.
Tooling Development:
Conversion of approved artwork into precision CNC molds or die sets.
Pre-Production Sampling:
Physical sample creation for customer evaluation and sign-off.
Bulk Manufacturing:
Full-scale production following confirmed casting/stamping, trimming, polishing, and plating routes.
Quality Inspection:
AQL-standard inspection covering dimensions, color accuracy, plating thickness, and assembly.
Packaging:
Final assembly into specified polybags, backing cards, velvet boxes, or custom retail display units.
Production Capacity & Lead Times
|
Category |
Capability Specification |
|
Daily Output Capacity |
Over 30,000 units per day |
|
Sample Lead Time |
7 to 9 business days |
|
Bulk Production Lead Time |
12 to 18 business days (varies by design complexity) |
|
Primary Export Categories |
Medals, Challenge Coins, Lapel Pins, Keychains, Golf Divot Tools |
Requirements for Fast Quotation
To receive an accurate engineering assessment and price quote within 12 hours, please provide:
Product Type:
Category (e.g., Challenge Coin, Soft Enamel Pin, PVC Patch)
Artwork File:
Vector format (AI, PDF, EPS, or high-res PNG)
Dimensions:
Length, width, and thickness (e.g., 50mm diameter x 3mm thick)
Material & Finish:
Base metal/PVC preference and plating choice (e.g., Antique Gold)
Color Specifications:
Pantone (PMS) color codes
Order Quantity:
Total units and breakdown per SKU
Accessories & Packaging:
Ribbons, clutch attachments, backing cards, or presentation boxes
Target Delivery Date:
Event timeline or required delivery window